Custom EV Spare Wheel / Donut Wheel

Engineered for Reliability

Designed with precision by Fortis Drive for all major EV models. Your Quality Guardian in global EV manufacturing

EV Optimized

Electric Vehicle Specific 

Quality Assured

Certified Manufacturing 

Complete Kit

Tools Included 

99.98%

Customer Satisfaction 

Global Support

24/7 Assistance 

Professional EV Spare Wheel Solutions

Engineered for reliability and performance, our custom EV spare wheels meet the demanding requirements of fleet operators, dealerships, and automotive service centers worldwide.

Certified Donut Wheel Solutions for EVs

Our products carry globally recognized certifications, confirming top standards for quality and safety

Certified Donut Wheel Solutions for EVs

Our products carry globally recognized certifications, confirming top standards for quality and safety

Fleet Operations

Corporate fleets, delivery services, and transportation companies require high-performance, durable EV rims for operational efficiency and cost savings. Our custom rims reduce weight, improve range, and withstand rigorous use, ensuring business continuity for all fleet types.

Automotive Dealerships

EV dealerships and service centers can offer premium wheel upgrades and replacement solutions with our custom EV rims. Ideal for new EV sales, pre-owned programs, and customer upgrade packages, our bespoke rims enhance vehicle appeal and performance.

Service Centers

Independent automotive service centers and wheel specialists can expand their EV service capabilities with high-performance custom EV rim solutions. These rims are perfect for tire specialists, mobile auto service providers, and performance tuning shops offering specialized, high-quality upgrades.

Wheel Distributors

Automotive parts distributors and wholesalers can build competitive inventory for the growing EV aftermarket with our comprehensive custom EV rim solutions. Our high-demand products are essential for regional distributors, online retailers, and OEM parts suppliers.

Custom EV Wheels Technical Specifications

SpecificationCompact EVMid-Size EV Large EV/SUV Certification
Wheel Diameter14" – 16" 16" – 18" 18" – 20" ISO 3691-4 Compliant
Load Rating 1,200 – 1,500 lbs 1,500 – 2,000 lbs 2,000 – 2,500 lbs DOT Approved
Bolt Pattern 4x100, 4x108 5x114.3, 5x120 5x120, 6x139.7 SAE J694 Standard
Material Steel/Alloy Steel/Alloy Steel/Alloy ASTM A36 Grade
Weight 15 – 18 lbs 18 – 25 lbs 25 – 35 lbs ±2% Tolerance
Speed Rating 50 mph (80 km/h) 50 mph (80 km/h) 50 mph (80 km/h) ECE R30 Certified
Finish Options Black Steel Black Steel/Silver All Finishes ISO 8407 Coating

Custom Specifications Available

All specifications can be customized to meet your exact requirements. Upload your technical drawings or specifications for a personalized quote within 24 hours.

Our Seamless Sourcing Process

A comprehensive, end-to-end journey for your custom EV spare wheel solutions.

1. Consultation
2. Evaluation
3. Prototyping
4. Production
5. Quality Control
6. Delivery
Step 1

Detailed Requirements Analysis & Design Consultation

Fortis Drive begins by thoroughly understanding your unique requirements. Our engineering and design teams collaborate closely with you to capture precise specifications, including vehicle models, optimal weight targets for EV range, compact storage dimensions, and critical load requirements. This ensures a comprehensive design brief ready for manufacturing a perfectly integrated spare wheel.

  • Vehicle Compatibility Analysis
  • Weight & Space Optimization
  • Custom Design Brief
  • Technical Specification
Step 2

Elite Manufacturer Selection & Facility Verification

Leveraging our extensive network, Fortis Drive meticulously identifies and vets top Chinese manufacturers specialized in EV spare wheel production and assembly. We select only ISO 9001, TUV, and automotive certified facilities, ensuring direct access to the best capabilities for your custom EV spare wheels.

  • Certified Facility Selection
  • Spare Wheel Manufacturing Expertise
  • Direct Factory Access
  • Capacity Verification
Step 3

Prototype Development & Performance Testing

We oversee the production of initial spare wheel prototypes by the selected manufacturers. These prototypes undergo extensive testing including load bearing, impact resistance, fitment verification within the designated spare well, and dynamic balancing. This ensures they surpass all performance requirements and relevant automotive safety standards for emergency use. Your final approval is facilitated by Fortis Drive.

  • Prototype Production
  • Performance & Fitment Testing
  • Safety Compliance
  • Client Approval
Step 4

Manufacturing Excellence & Production Management

Upon prototype approval, Fortis Drive takes charge of full-scale production at the Chinese manufacturing facilities. We ensure that manufacturing schedules are met, resources are optimally utilized, and all production lines adhere to agreed-upon specifications and efficiency standards for consistent spare wheel quality.

  • Production Schedule Management
  • Resource Optimization
  • Manufacturing Oversight
  • Quality Coordination
Step 5

The Fortis Standard Quality Assurance & Testing

This critical phase embodies our commitment to uncompromising quality. We implement The Fortis Standard, our rigorous, multi-stage quality control protocol. This includes raw material verification, in-process inspections at critical production stages, and final product quality checks before shipment, resulting in an industry leading 99.8% quality rate.

  • Material Verification
  • In-Process Quality Control
  • Pre-Shipment Inspection
  • Fortis Standard Compliance
Step 6

Global Logistics & Secure Delivery

Fortis Drive manages the entire supply chain from the Chinese factories directly to your chosen destination. This includes coordinating secure packaging with protective covers for the spare wheels, consolidating international freight, handling all customs clearance procedures, and ensuring real-time tracking. Our logistics team guarantees transparent communication and timely delivery for a complete, ready-to-install solution.

  • Secure Spare Wheel Packaging
  • International Freight
  • Customs Clearance
  • Global Distribution

Why Choose Fortis Drive for Spare EV Wheels?

Combining Chinese manufacturing excellence with international quality standards for unmatched value

Reliable Journeys for Every EV

At Fortis Drive, we understand the critical need for electric vehicles to stay on the road. Our Custom EV Spare Wheels are essential emergency solutions, precisely engineered to provide quick readiness and protect against unexpected delays.

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Frequently Asked Questions

Common questions about sourcing EV spare wheels from Chinese manufacturers

Why should I source EV spare wheels from China instead of waiting weeks for local suppliers?

China dominates global EV component manufacturing, producing 75% of the world's lithium-ion batteries and controlling the majority of EV supply chains. Here's why Chinese sourcing delivers superior results:

Speed Advantage:
Chinese suppliers can modify EV wheels "in a couple of months" vs "three to four years" for Western suppliers (industry observer quote)
Direct access to raw materials and manufacturing facilities
No middleman delays – we source directly from certified manufacturers.

Quality at Scale:
China produces 70% of global EV components, ensuring specialized expertise Our suppliers serve major brands like Tesla, BMW, and Ford with OEM-quality standards
Advanced manufacturing processes unavailable in smaller local facilities.

Cost Efficiency:
25-40% cost savings compared to local OEM alternatives
Volume production capabilities reduce per-unit costs
Comprehensive quality testing without premium pricing.

Supply Chain Reality: Local suppliers often depend on Chinese components anyway, adding unnecessary markup and delays. By sourcing directly, you get faster delivery and better pricing.

What quality certifications and testing do your EV wheels undergo to ensure safety?

Our wheels undergo rigorous testing that exceeds both Chinese GB standards and international safety requirements:

Manufacturing Certifications:

ISO 9001: 2015 certified facilities with real-time quality monitoring
DOT (Department of Transportation) compliance for US markets
ECE R124 certification for European markets
JWL/VIA standards for Japanese vehicle compatibility.

Comprehensive Testing Protocol:

  • Load Testing: Up to 750kg (1,650 lbs) capacity – exceeding most EV requirements
  • Impact Testing: Simulated pothole and road debris impact scenarios
  • Corrosion Resistance: 10-year coating warranty with salt spray testing
  • Temperature Cycling: -40°C to +85°C performance validation
  • Fatigue Testing: 2 million cycle endurance testing

EV-Specific Validation:

  • High-voltage safety: Insulation testing for electric vehicle applications
  • Weight optimization: 40% lighter than traditional emergency wheels
  • Brake clearance: Compatible with regenerative braking systems
  • TPMS compatibility: Works with tire pressure monitoring systems
  • Quality Assurance: Each wheel includes batch tracking, metallurgical analysis reports, and individual inspection certificates. Our 99.8% quality rate comes from systematic testing, not marketing claims.

What are your lead times for custom EV wheel production and how do you help fleet managers plan supply chain requirements?

All our EV wheels are manufactured to order with customized specifications. Below is a transparent breakdown of our lead times and B2B planning support:

Production Lead Time Breakdown

  • Technical Specification Review: 3–5 business days

  • Engineering & Tooling Setup: 7–10 business days (for new specifications)

  • Manufacturing & Quality Testing: 15–20 business days

  • Quality Certification & Documentation: 3–5 business days

  • Total Production Time: 28–40 business days (from confirmed specifications)

Shipping & Logistics Timeline

  • Export Documentation & Customs: 2–3 business days

  • Ocean Freight (Major Ports): 18–25 days

  • Air Freight (Urgent Orders): 7–10 days

  • Port Clearance & Final Delivery: 3–5 business days

Complete Lead Time Summary

  • Standard (Ocean Freight): 49–68 business days (7–10 weeks)

  • Expedited (Air Freight): 38–55 business days (5.5–8 weeks)

  • Repeat Orders (Same Specs): 35–50 business days (5–7 weeks)

B2B Planning Support

  • Annual Forecasting: Tailored 12-month spare wheel forecasts based on fleet size and usage

  • Quarterly Production Slots: Reserved manufacturing capacity for contract clients

  • Milestone Tracking: Weekly production updates with photo documentation

  • Buffer Stock Planning: Fleet risk analysis to recommend ideal inventory levels

Supply Chain Management Tools

  • Production Scheduling: Sync deliveries with fleet maintenance schedules

  • Batch Consolidation: Combine multiple wheel types into single shipments to reduce costs

  • Phased Delivery: Staggered shipments for multi-location service centers

  • Emergency Escalation: Priority slots for urgent fleet needs (additional fees may apply)

Fleet-Specific Customization Process

  • Week 1 – Fleet Assessment: Technical review of EV models and wheel requirements

  • Week 2 – Specification Finalization: CAD drawings & technical approval

  • Week 4–5 – Sample Production: First article for testing & validation

  • Week 6–10 – Volume Production: Full manufacturing begins post-sample approval

Risk Mitigation Strategies

  • Dual-Source Capability: Alternate facilities ensure supply continuity

  • Quality Pre-approval: Faster turnaround on repeat orders

  • Inventory Partnerships: Coordination with your 3PL for seamless receiving

  • Documentation Package: Includes specs, installation guides, and warranty documents

Contract Manufacturing Benefits

  • Price Certainty: Locked-in pricing during production cycle

  • Capacity Allocation: Guaranteed production slots for committed volumes

  • Specification Control: Detailed documentation ensures quality consistency

  • Regulatory Compliance: Pre-approved certifications for targeted markets

Planning Recommendation

To ensure smooth operations, we advise placing orders 10–12 weeks in advance of anticipated need. This accounts for customs, clearance variability, and installation schedules. We offer quarterly planning sessions to help streamline your spare wheel supply chain.

Transparency Promise

We provide weekly production updates, including factory photos and milestone confirmations, giving you full visibility throughout the manufacturing process for confident and accurate internal planning.

Can you customize wheels for specific EV models including both Western and Chinese vehicles?

Real Problem:
Standard spare wheels often fail to meet EV-specific needs—such as large brake calipers, unique bolt patterns, or specialized TPMS systems—especially across diverse global markets.

SEO-Optimized Answer:
Yes – our advanced manufacturing flexibility supports both Western and Chinese EV models, offering tailored solutions through extensive customization capabilities.

Western EV Model Compatibility

  • Tesla (Model S / 3 / X / Y): Custom offset & brake clearance specifications

  • BMW i-Series: Compatible with run-flat alternatives and iDrive systems

  • Mercedes EQS / EQC: Matched wheel design and TPMS integration

  • Ford Lightning / Mach-E: Heavy-duty load ratings for trucks and SUVs

  • Rivian / Lucid: Custom bolt patterns and specialized mounting hardware

Chinese EV Model Expertise

  • BYD (Tang / Han / Seal / Dolphin): Factory-direct specs & custom hardware

  • NIO (ES6 / ES8 / ET7 / ET5): Battery swap system integration

  • XPeng (P7 / G9 / P5): XPILOT compatibility and sensor alignment

  • Li Auto (L7 / L8 / L9): Range extender compatibility and weight specs

  • Geely / Zeekr: Platform-optimized wheel designs

  • GAC Aion Series: Advanced driver-assist system support

Technical Customizations

  • Bolt Patterns: 4x100 to 6x139.7, including China-specific configurations

  • Load Ratings: From 500 kg to 1,200 kg, customized to vehicle weight

  • Offset (ET) Specs: Custom manufacturing from ET15 to ET55

  • Brake Clearance: Compatible with Brembo, AP Racing, and major OEM brake systems

  • TPMS Integration: Supports both Western and Chinese TPMS protocols

Chinese Market Advantages

  • Direct OEM Relationships: Immediate access to factory specifications

  • Regulatory Compliance: GB certification (Chinese National Standards)

  • Local Testing: CCC marking and regional safety standard compliance

  • Supply Chain Compatibility: Direct integration with China-based EV service networks

Global Fleet Solutions

  • Mixed Fleet Support: Serve both Western and Chinese EV brands in one solution

  • Standardization Options: Unify wheel specs across multiple EV brands

  • Regional Adaptation: Tailored to meet local laws and conditions

  • Cross-Platform Compatibility: Optimize based on shared EV platforms

Design & Engineering Process

  • Global Database Access: Over 200 EV models supported worldwide

  • Regional Compliance: Certified to meet both Western and Chinese standards

  • Prototype Development: Sample wheels tested on actual EVs

  • Manufacturing Validation: QC performed under international + Chinese standards

Market Knowledge Advantage

Our Chinese manufacturing base offers early access to emerging EV technologies and specifications—often 6–12 months ahead of the Western market—ensuring you receive future-ready solutions ahead of industry shifts.

Customization Timeline

  • Standard Modifications: 2–3 weeks

  • Complex Designs (Prototyping + Validation): 4–6 weeks

What warranty and after-sales support do you provide for global EV fleets including Chinese vehicle models?

Real Problem:
Fleet managers often hesitate to source internationally due to warranty concerns, especially for mixed fleets that include both Western and Chinese EV models with different service needs.

Our Solution:
We offer comprehensive warranty coverage across Western and Chinese EV markets, backed by a robust global support infrastructure to ensure seamless after-sales service and fleet confidence.

Comprehensive Warranty Coverage

  • Manufacturing Defects: 3-year unlimited mileage warranty on structural integrity

  • Corrosion Protection: 10-year coating warranty, tested per GB/T and ISO standards

  • Performance Guarantee: 99.8% reliability rate across all EV platforms

  • Cross-Platform Compatibility: Warranty valid for both Western and Chinese applications

Global Support Network

  • Regional Service Centers: Active support hubs across North America, Europe, Asia-Pacific, and mainland China

  • Chinese EV Expertise: Direct support lines with BYD, NIO, XPeng, and other Chinese OEMs

  • 24/7 Technical Hotline: Multilingual support in English, Mandarin, and Cantonese by EV-certified specialists

  • Local Knowledge: Deep understanding of both Western and Chinese service protocols

Multi-Market Warranty Features

  • Dual Certification: Compliance with ISO, DOT, ECE (international) and GB, CCC (China) standards

  • Regional Compliance: Warranty terms tailored to local consumer protection laws

  • Currency Flexibility: Claims processed in USD, EUR, CNY, or local currencies

  • Cross-Border Coverage: Warranty honored regardless of vehicle origin or purchase location

Chinese EV-Specific Support

  • OEM Integration: Direct factory relationships for technical accuracy and updates

  • Local Service Networks: Approved partnerships with authorized Chinese EV centers

  • Rapid Response: Aligned with Chinese market expectations for quick resolution

  • Native Language Support: Technical documentation and assistance in Mandarin

Warranty Claim Process

  • Global Registration System: QR code activation works across all models and markets

  • Photo Documentation: Mobile app supports Chinese and Western text recognition

  • 48-Hour Response Time: Guaranteed across all global regions

  • Optimized Logistics: Replacement parts dispatched from the nearest distribution point

After-Sales Value-Added Services

  • Cross-Platform Training: Technical sessions covering both Western & Chinese EV systems

  • Mixed Fleet Analytics: Performance monitoring across diversified vehicle portfolios

  • Technology Updates: Early access to new improvements from both markets

  • Emergency Support: Fast-track handling with understanding of both Chinese efficiency and Western urgency

Global Market Advantages

  • Technology Transfer: Best practices shared across Western and Chinese EV sectors

  • Regulatory Tracking: Stay compliant with evolving global & regional standards

  • Supply Chain Resilience: Multi-region sourcing ensures operational continuity

  • Cost Optimization: Dual-market production allows for cost-effective solutions without compromising quality

Fleet-Specific Support

  • Mixed Fleet Protocols: Unified service and maintenance documentation

  • Regional Coordination: Seamless cross-border operations for global fleets

  • Cultural Adaptation: Tailored customer service based on local business practices

  • Bilingual Documentation: Technical materials meet both Western and Chinese standards

Accountability Promise

Whether you're operating Tesla Model 3s in California or BYD Han EVs in Shanghai, we deliver consistent, reliable warranty support across the globe—with the same response time, technical quality, and peace of mind.

Partnership Success Stories

Trusted By Operators and Bussiness Worldwide 

Fortis Drive delivered a complete, custom-designed solution that perfectly fits our needs and provides real peace of mind for our customers. Their process was incredibly thorough and transparent, ensuring exceptional quality from design to delivery. They've become an indispensable partner, enhancing our offering and building stronger customer loyalty.

Isabella García
Operations Director, EV Soluciones Ibéricas

Fortis Drive made our goal of offering truly custom, high quality EV components a reality, even with strict regulations. Their thorough and transparent process delivered perfectly engineered products that enhance both performance and customer satisfaction. They've given us a significant competitive edge and a reliable supply chain partner we can truly trust.

Javier Morales
Operations Director, Impulso Eléctrico Automotriz

Before Fortis Drive, the lack of suitable solutions impacted our sales and customer confidence. Fortis Drive provided a complete, high quality solution with an incredibly transparent process. We now have a reliable and compliant supply that significantly enhances our offering and gives our customers true peace of mind.

Ricardo Silva
Operations Director, EletroVeículos Brasil

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