EVs are significantly heavier due to batteries, with some, like the Hummer EV, reaching 9,000 lbs. Standard 1.5-2 ton jacks are insufficient; most EVs require a minimum 3-ton capacity, and heavier models need 5 tons. Electric hydraulic jacks offer safer, easier lifting. Our Fortis Drive Professional and Fleet kits include 3-3.5 ton capacity jacks, with an electric hydraulic option for safe, controlled lifting of vehicles up to 7,000 lbs.

This is a common challenge for EV owners, as most EVs lack a traditional spare tire well due to battery placement. However, smart storage solutions exist, often utilizing the trunk, under the rear floor, or within the rear cargo area's false floor systems. Fortis Drive addresses this with its custom storage solutions, featuring compact foam organization precisely cut to fit available spaces, modular designs allowing tools to be stored separately if needed, and lightweight cases, all offered as vehicle-specific kits pre-designed for popular EV storage configurations

Our tool kits are manufactured in ISO 9001 certified facilities and undergo rigorous component level testing for durability, performance, and material safety. This ensures compliance with relevant international tool standards and EV specific material safety protocols, guaranteeing reliability in critical situations.

Production Lead Time Breakdown

• Technical Specification Review: 3–5 business days

• Engineering & Tooling Setup: 7–10 business days (for new specifications)

• Manufacturing & Quality Testing: 15–20 business days

• Quality Certification & Documentation: 3–5 business days

• Total Production Time: 28–40 business days (from confirmed specifications)

Shipping & Logistics Timeline

• Export Documentation & Customs: 2–3 business days

• Ocean Freight (Major Ports): 18–25 days

• Air Freight (Urgent Orders): 7–10 days

• Port Clearance & Final Delivery: 3–5 business days

Complete Lead Time Summary

• Standard (Ocean Freight): 49–68 business days (7–10 weeks)

• Expedited (Air Freight): 38–55 business days (5.5–8 weeks)

• Repeat Orders (Same Specs): 35–50 business days (5–7 weeks)

B2B Planning Support

• Annual Forecasting: Tailored 12-month spare wheel forecasts based on fleet size and usage

• Quarterly Production Slots: Reserved manufacturing capacity for contract clients

• Milestone Tracking: Weekly production updates with photo documentation

• Buffer Stock Planning: Fleet risk analysis to recommend ideal inventory levels

Supply Chain Management Tools

• Production Scheduling: Sync deliveries with fleet maintenance schedules

• Batch Consolidation: Combine multiple wheel types into single shipments to reduce costs

• Phased Delivery: Staggered shipments for multi-location service centers

• Emergency Escalation: Priority slots for urgent fleet needs (additional fees may apply)

Fleet-Specific Customization Process

• Week 1 – Fleet Assessment: Technical review of EV models and wheel requirements

• Week 2 – Specification Finalization: CAD drawings & technical approval

• Week 4–5 – Sample Production: First article for testing & validation

• Week 6–10 – Volume Production: Full manufacturing begins post-sample approval

Risk Mitigation Strategies

• Dual-Source Capability: Alternate facilities ensure supply continuity

• Quality Pre-approval: Faster turnaround on repeat orders

• Inventory Partnerships: Coordination with your 3PL for seamless receiving

• Documentation Package: Includes specs, installation guides, and warranty documents

Contract Manufacturing Benefits

• Price Certainty: Locked-in pricing during production cycle

• Capacity Allocation: Guaranteed production slots for committed volumes

• Specification Control: Detailed documentation ensures quality consistency

• Regulatory Compliance: Pre-approved certifications for targeted markets

Planning Recommendation

To ensure smooth operations, we advise placing orders 10–12 weeks in advance of anticipated need. This accounts for customs, clearance variability, and installation schedules. We offer quarterly planning sessions to help streamline your spare wheel supply chain.

Transparency Promise

We provide weekly production updates, including factory photos and milestone confirmations, giving you full visibility throughout the manufacturing process for confident and accurate internal planning.

We offer true custom foam cutting, not just standard templates. Our process involves you providing exact tool specifications, which we then translate into precise 3D CAD designs for foam layouts, allowing for your digital approval before CNC precision cutting ensures a perfect fit. This allows for real customization, such as adding slots for company-specific torque wrenches, diagnostic tools, instruction cards, or emergency contact information.

We offer comprehensive warranty and 24/7 technical support for all our tool kits, ensuring long term reliability and peace of mind for global EV fleets.